Amplify Your Process Safety

In this episode, Rob is joined by Bruno de Kort, a Chemical Process Engineer and technical leader at Arkema. They discuss the importance of process safety in process design, and walk through the steps of designing a process with process safety as the top priority. Tune in to find out more! To connect with Bruno, find him on LinkedIn here !

In this episode, Rob is joined by Gilsa Monteiro to discuss Brazil's Human Reliability Analysis (HRA) and the advantages the guidelines bring to the process safety industry. Gilsa is a process safety expert based in Brazil with both a Masters and a PhD in Nuclear Engineering. Tune in to hear all about how the HRA helps to prevent incidents! To connect with Gilsa, find her on LinkedIn here , or...

In this episode, Magi and Jackson discuss several incidents documented in the Chemical Safety Board's third volume of the Accidental Release Reporting Rule, or AR3 as we like to call it. This episode is focused on the importance of process safety training, hazard analysis, and proper procedures during startup and shutdown. Stay tuned through the end of the episode for an important message about th...

In this episode, Jackson and Magi continue their miniseries on the CSB's Accidental Release Reporting Rule (AR3). They break down incidents that highlight the critical importance of identifying incompatible mixtures in chemical processes, including incidents at Domtar Paper Company, Darling Ingredients, and Tronx. This episode is about the consequences of human error and the need for rigorous...

In this episode, Jackson and Magi continue their miniseries on the CSB's Accidental Release Reporting Rule (AR3). They discuss incidents where the release of hydrogen cyanide, chlorine gas, and other toxic gasses lead to injuries, and even fatalities, that could have been prevented by use of proper personal protective equipment (PPE). This episode is all about the importance of proper training...

In this episode, Rob Bartlett and Jackson break down the CSB's final report on the explosion at the TS USA Liquid Nitriding Facility in Chattanooga, Tennessee. They discuss the details of the incident, the findings from the CSB, and recommendations for improving safety management systems both at the facility and the corporate level. They also discuss the importance of learning from past incide...

In this episode, Rob and Magi break down the CSB's incident report on the Honeywell Geismar facility, which includes three significant hydrofluoric acid releases that occurred between 2021 and 2024. They review the CSB's analysis of each incident, highlight safety issues and failures in process safety management, and review the CSB's recommendations for improving safety practices and preventing fu...

In this episode, Magi and Jackson discuss the importance of lockout/tagout procedures in process safety, analyzing several incidents that highlight failures in energy isolation and the consequences of neglecting safety protocols. They delve into the need for thorough procedures and best practices to prevent accidents in industrial settings. For more about the CSB's ARRR, or AR3 as we like to c...

In this episode, Rob interviews Alex Pawlowski, Vice President of Design and Operations at SPEC Process Engineering and Construction. They discuss the critical role of process safety in engineering and construction, particularly in projects involving hazardous materials. Alex shares insights on how SPEC integrates safety into their design and construction processes, the challenges faced in maintai...

In this episode, Magi and Jackson discuss some of the incidents included in Volume 2 of the CSB's Accidental Release Reporting Rule, and some safeguards that can be put in place to prevent such incidents from happening. For more about the 2023 Heater Fire at Marathon Martinez Renewables Facility, check out episode 122 here. For more information about the ARRR, check out Volume 2 of the CSB&#39...

In this episode, Rob is joined by Tyson Alexander, head of sales at APSM. Tyson has been at APSM for over 18 years and he talks us through some of the history of APSM, including what the "A" stands for, the evolution of process safety management, and real-world application of APSM software. For more information about APSM, visit their website at https://apsm.net/ and for the latest APSM...

In this episode, Rob and Magi discuss the recently released Safe Work Practice from the Center for Chemical Process Safety (CCPS) about Simultaneous Operations (SIMOPS) for offshore and operating plants.  SIMOPS are defined as "two or more different activities occurring at the same time that are close enough to interfere with each other and transfer risk or performance implications."  Th...

In this episode, Magi and Jackson breakdown the most recent CSB final report. They cover the 2023 fire at the Marathon Martinez Renewables Facility that resulted in a significant injury for one employee and $350 million in property damage. This breakdown includes a review of the event, contributing factors and recommendations from the CSB. Tune in to find out more or read the report here . For mor...

In this episode Magi and Jackson break down the CSB's Accidental Release Reporting Rule (ARRR) - what it is and some of the incidents reported under this rule. The ARRR requires reporting certain incidents to the CSB and has led them to deploy to some incidents that they may not have otherwise investigated. For more information about the Accidental Release Reporting Rule (ARRR), check out CSB...

In this episode, Rob and Jackson lead listeners through NFPA 660; the new and improved combustible dust standard, which was released in late 2024. They discuss the reason for the new standard, other meaningful changes in the standard, general requirements of the standard, the titles of the industry specific chapters, which requirements are retroactive or not, and which annexes they found most valu...

In this episode, Rob is joined by Casey Houston, principal engineer of Chemitics, a consulting firm that specializes in overpressure protection and effluent handling system designs.  Casey has been a participant with the AIChE DIERS group since 2006 and has been a member with the API Subcommittee on Pressure Relief System designs since 2011.  He is also the co-chair for the API Task Force on Techn...

In this episode, Rob and Magi discuss some of the natural disasters that have contributed to process safety incidents in recent years, including the impacts that Hurricanes Harvey, Laura, Ida, Ian, and Helene have had. For related content, please check out our past episodes below. Episode 26 - Natural Hazard Assessment and Planning Episode 103 - Quantitative and Qualitative Natural Disaster Prepar...

In this episode, Rob is joined by Jackson Colley, the newest member of the Amplify Process Safety team. Rob sits down with Jackson to talk about his background and what ultimately led him to joining Amplify. Welcome to the team, Jackson! To connect with Jackson, find him on LinkedIn here or email him at jackson.colley@amplifyconsultants.com. To learn more about the rest of our team, visit www.ampl...

In this special episode, Rob and Magi present 2024 (Process Safety) Wrapped. They cover regulatory changes that took place this year, major incidents the CSB has deployed to, metrics on other minor process safety incidents they've tracked this year, CSB reports issued this year, and their hopes for a renewed focus on process safety in 2025. Do you have a process safety related resolution for 2025?...

In this episode, Rob welcomes back Mathew Todaro, a partner at Verrill Law who defends and negotiates on behalf of his clients under statutes such as the Clean Water Act, EPCRA, and FIFRA, with a particular focus on Section 112(r) of the Clean Air Act. Today, Rob and Mat give listeners a crash course on the EPA's Risk Management Plan (RMP) Rule. They cover applicability, the three program levels,...

In this episode, Rob welcomes back guest Neil Beekie, CEO and Co-Founder of OperAid. Listeners may remember him from Episode 79 (listen here ) back in the summer of 2023, where he introduced us to OperAid, a software tool that assists operators with real-time verification of manual tasks. Today, Rob gets an update on present-day OperAid, including successes, the type of feedback that's been receiv...

In this episode, inspired by the CSB investigation update into the 2023 explosion and toxic chemical release at the Honeywell facility in Geismer, LA, Rob and Molly discuss the challenges of aging equipment and infrastructure at chemical plants and refineries. They discuss the aforementioned Honeywell incident, as well as three others where poorly maintained equipment was a key factor that ultimat...

In this episode, Rob and Magi discuss the CSB's new safety study titled "Remote Isolation of Process Equipment" that includes recommendations to regulators and emphasizes the need for greater adoption of remote isolation equipment at chemical facilities across the country. Rob and Magi run through the list of recent CSB investigations that are specifically highlighted in the safety study, where th...

The final part of our mini deep dive into different aspects of Process Hazard Analyses (PHAs) is finally here. In today's episode, Molly and Magi talk PHA safeguards, including hierarchy of controls, common types of safeguards (including how and when operator response can be credited in a PHA), quantitative vs. qualitative risk assessment for safeguard effectiveness, independent protection lay...

This episode is the second of a three part series in which Molly and Magi take a deep dive into different aspects of Process Hazard Analyses (PHAs). In today's episode, they talk PHA consequences, including some common pitfalls to avoid when it comes to considering consequences in a PHA, general types of impacts used for PHA consequences, tools to use for defining impacts, and some consequence...