Alan Lothian, John Dee, Russell Watkins

The Rest is Lean

Business EN ↓ 44 episodes

The Rest is Lean Channel is a light-hearted and educational look at how to make businesses better through Lean Manufacturing and Operational Excellence.  Suited for all levels of understanding and from any industry or geographical region. John, Alan & Russell are time-served lean professionals with over 30 years each in this field. Leading and coaching some of the best businesses from SMEs to multi-nationals. Trained by some of the highest calibre Japanese masters from Toyota(one step from Ohno himself), Honda and Nissan , we want to share our experiences with you, allowing some of these 'pear...

Author

Alan Lothian, John Dee, Russell Watkins

Category

Business

Podcast website

www.buzzsprout.com

Latest episode

Jun 29, 2026

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Episodes

Our Visit to SubCon 2026 aka The Take That Man 29.06.2026

Send us Fan Mail Global Manufacturing Expertise & The take that Man. Our annual pilgrimage to the NEC for SUBCON 2026. One of 2 episodes recorded at the 2-day show which showcases some of the best products and companies that support global manufacturing This episode involves a whistle-stop tour of both Subcon2026 and SmartManufacturingWeek where TeamTRIL meet some fantastic company owners and...

Questions to ask to get a feel for a business aka What problem are you trying to solve? 14.06.2026

Send us Fan Mail Back to our usual episodes and this one will really help you really get under the skin of a company in a relatively short space of time. So if you're new to a business, or a lean change agent then this episode is for you! Russell shares his recent trip to the Northern Ireland Lean Cluster including some fantastic companies embracing the '2 Second Lean Movement' John...

The TRIL Leadership Interview Series - Delphine Fillot 31.05.2026

Send us Fan Mail The Rest is Lean (#TRIL) Leadership Series of Podcasts brings you powerful conversations with professionals from across the globe, sharing real-world experiences in lean manufacturing and leadership Each episode dives into the principles, challenges, and successes that shape modern organisations—told by those who live them every day This episode welcomes Delphine Fillot, Group SVP...

Sustaining Lean Transformation aka How Long Do You Persevere? 17.05.2026

Send us Fan Mail Engaging people and gaining 'Buy-in' from employees. That's the main topic of this episode of The Rest Is Lean Podcast Join John, Russell & Alan for our usual 30minute ramble as we discuss our Lean experiences. Discussions include: Are there really that many 'negative' employees when it comes to Lean Transformation? Pros/Cons of including the most nega...

The TRIL Leadership Interview Series - Ian Mountain 03.05.2026

Send us Fan Mail The Rest is Lean (#TRIL) Leadership Series of Podcasts brings you powerful conversations with professionals from across the globe, sharing real-world experiences in lean manufacturing and leadership Each episode dives into the principles, challenges, and successes that shape modern organisations—told by those who live them every day This episode welcomes Ian Mountain, Managing Dir...

Does removing variation inhibit innovation? aka The Normalisation of Deviation. 19.04.2026

Send us Fan Mail This episode sees the #TRIL Team ramble and rummage through how lean tools and techniques, flow, and human behaviour are involved/applied to the experience of driving vehicles Russell talks about his recent speeding exploits and how his A3 summary helped him improve his driving John shares his Honda view on the Toyota approach to standards and 5S. Alan discusses flow and a recent...

Thank you for Stopping the Line aka John's 'Cuddly' Trip to Toyota Deeside 05.04.2026

Send us Fan Mail The #TRIL Team ramble through the 2nd podcast of series 4 where the trio of John, Russell and Alan share their recent exploits and experiences The guys talk about their recent visit to Leafield Marine where MD (and good friend of the team) Ian Mountain, took the time out to walk us around his factory and even allowed us to record a future leadership episode with him! (Watch this s...

Lean Browsers & Ugly Babies aka David's Sandwich 22.03.2026

Send us Fan Mail Our very own Lean Leaders of Russell, John and Alan take to the floor once again in their 4th series of The Rest is Lean Podcast In this episode, Team #TRIL kick off the series with a rather detailed email from one of their long time followers. This develops into the usual rambling on multiple experiences of providing clients with feedback on how their businesses are running and w...

The TRIL Leadership Interview Series - Astrid Mozes 08.03.2026

Send us Fan Mail In this episode, Alan welcomes his friend and work colleague from days gone by, Astrid Mozes. With decades of leadership experience within global manufacturing organisations such as Eaton and Danfoss, having held positions as CTO, VP, SVP and President, Astrid is now Chair of the Swedish-American Chamber of Commerce in Minnesota As she takes us through her background and passion f...

How Lean Helps in Real Life aka The Puppet Show Looks Different but the Strings are the Same! 22.02.2026

Send us Fan Mail Another down to earth episode of #TheRestIsLean Podcast with Team TRIL (Russell, John and Alan). In this episode, find out: - How John's 'Soul Searching' went - The end result of Russell's recent training in Alchemy! - Tips on how to get the best out of your plant tours and visits - What examples the trio can share in terms of how lean principles have helped th...

Who's your Phone-A-Friend Al? aka The Problem, The Difficulty! 08.02.2026

Send us Fan Mail The 'Leaders of Lean' in the form of John, Russell, and Alan embark on another ramble of lean proportions In this jam-packed episode, Team #TRIL discuss topics such as: - Russell's start-up escapades - John's Coat of Arms and Alchemy links - Alan's appearance in the 'Hot Seat' of a well known TV show #wwtbam  - Artificial Intelligence; is one bet...

The TRIL Leadership Interview Series - Rob Marchant 25.01.2026

Send us Fan Mail The Rest is Lean (#TRIL) Podcast brings you powerful conversations with professionals from across the globe, sharing real-world experiences in lean manufacturing and leadership Each episode dives into the principles, challenges, and successes that shape modern organisations—told by those who live them every day  In this episode, Alan welcomes Rob Marchant, Chairman & Founder o...

I'll Stop When You Squeak! aka What Happens if We Don't Improve? 11.01.2026

Send us Fan Mail Another exciting episode from the guys at TRIL In addition to the usual banter from the three lean musketeers, and the usual 'Quote of the Week' segment, find out why: - Russell enjoyed his books and recent Taphouse visits - John is getting so excited about his electric tricycle - Alan is talking about his exploits in Silicon Spa! They also take some of subscriber questi...

Leadership, Listening and Gemba aka Looking Through a Different Lens 28.12.2025

Send us Fan Mail The #TRIL Team get together once again to share their experiences through their decades in Lean Transformation, Leadership and Continuous Improvement endeavours. In this episode learn about: - Traits of a good leader such as active listening - The Importance of Gemba - Football Mascots - Spying in changing rooms (not!) - Clarity & Conciseness - Why are John's jacket pocke...

The Tact of Takt II aka You Can't Be a Little Bit Pregnant! 14.12.2025

Send us Fan Mail A continuation from our previous Tact is Takt episode, due to the deluge of questions asked by our subscribers.  Options to deal with variations in your Takt calculation, visualising the opportunity for further improvement, skills, flexibility, 8 Wastes, and the impact of WIP are all touched upon in this jam-packed episode. If you're enjoying what we do and want to keep up to...

The Tact of Takt aka A Trip to Japan 30.11.2025

Send us Fan Mail The #TRIL Team are back with another episode sharing their latest exploits and experiences, revolving around lean leadership, continuous improvement and OpEx. In this episode Russ gives us an insight into his recent trip to Japan, and John rambles on around the adventures of the great John Adair.  We also discuss the question ' What is the smallest hill you would die on?&apos...

The TRIL Leadership Interview Series - Glyn Holman 26.11.2025

Send us Fan Mail The Rest is Lean (#TRIL) Podcast brings you powerful conversations with professionals from across the globe, sharing real-world experiences in lean manufacturing and leadership.  Each episode dives into the principles, challenges, and successes that shape modern organizations—told by those who live them every day. From industry veterans to innovative thinkers, our guests reveal pr...

PDCA or CAPDo aka In-SPIRE-ing Lean 02.11.2025

Send us Fan Mail Another episode for Team #tril to get their teeth into and they get underway with some subsciber questions, one of which with a 'divine' theme which leads them to exploring the statement that Lean can be applied anywhere and everywhere. Alan brings a recent experience of 5S/6S and even 7S, and asks if this is necessary or just over-complication.  Find out also what is me...

Lean You Wouldn't Do? aka Red Flags & Frogs in Wells 19.10.2025

Send us Fan Mail John returns to the fold from his hiatus. Team #tril revisit a previous episode with some real world examples of where potentially doing too much lean has had some 'interesting' consequences! They also challenge their values and beliefs when it comes work. Find out what work the boys have declined and why, plus what are the red flags that make them think again! There&apo...

Voice of the Customer aka The 'Pull' of Learning 05.10.2025

Send us Fan Mail The Dynamic Duo of Russell & Alan bring in Series 3 with a bang! With John missing (don't worry he'll be back!) the guys get stuck in to topics and comments from our audience. In this episode we focus on Voice of the Customer and the 'pull' this can provide businesses to learn about what adds value for customers. Knowing the difference between 'needs&a...

Season 2 Finale aka Tool or not to Tool, That is the Question 21.09.2025

Send us Fan Mail As Team #TRIL bring this season to a close, they try to address some of the ever expanding questions the pod is receiving from its ever increasing subscriber base. "Which one of the improvement tools would you suggest to train a newbie in first?" "What improvement literature would you refer to someone interested in lean?" As ever, you maybe surprised by their a...

Too Much Lean, Is it possible? aka Tesla and Toyota Insights 07.09.2025

Send us Fan Mail This episode looks at a question many of our subscribers are asking: Can you do too much lean? Team #TRIL try their best to share their views on this very interesting topic by covering certain points such as: - "Rationing" Kaizen - Driving the right behaviours for Lean. - Dangers associated with building a CI Culture - Managing Opportunity - Insights into Tesla and Toyot...

World Class Team Leader Training Ideas aka Is This Legal??? 24.08.2025

Send us Fan Mail Continuing on from our previous episode on world class team leader competencies, the #TRIL Team talk about their experiences on courses they've led or experienced by others, to help create these competencies and instil in future team leaders. You'll find some of those experiences quite extreme to say the least! They also cover: - Bootcamps - Scenario Learning - Sheep Dip...

World Class Team Leader Competencies aka Going Global 10.08.2025

Send us Fan Mail This episode is going places! Russell shares with the team the reach that the podcast is extending to. You'll be surprised (but not as much as we were!) Team #TRIL delve into the world of the team leader to understand the competencies that make truly world class TLs, as well as discuss some of the pitfalls companies should be aware of when selecting them. Is there a secret sa...

Visual Management, Gemba and Escalation aka 'The Autonomic System' 27.07.2025

Send us Fan Mail Following on from the last episode on SQCDP,  the #tril Team use this as an opportunity to answer some of the great questions we've had from our listeners. Topics include:  - Visual Management in general - The 1-3-10 rule & 1-3-3 rule for visual management boards - Rules of escalation - Scenario based training - The benefits of going to Gemba for a leader and how to make...

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