Alex Orphanos & Matthew Guy
Layered Insights | A 3D Printing Podcast
Layered Insights is a podcast about the real-world evolution of 3D printing—from hobbyist roots to industrial applications. Hosted by Alex (AG3D) and Matt (Niche 3D), two makers-turned-entrepreneurs, the show explores the tools, challenges, and breakthroughs of additive manufacturing. Whether it's scaling from prototypes to production, designing for real-world performance, or printing Iron Man helmets in your garage, each episode peels back a new layer of insight. Expect technical depth, honest stories, a bit of banter, and a whole lot of plastic.
Author
Alex Orphanos & Matthew Guy
Category
Podcast website
Latest episode
Nov 25, 2025
Where to listen?
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Episodes
FORMNEXT 2025 Layered Insights on 3D Printing News from Germany | Part 1 25.11.2025 42:03
We're back for a Pop-Up Two-Part Episode to review the most exciting 3D Printing tech and innovations at FormNext in Germany this year. Matt & Alex share their favorites, from the latest reveals of the Prusa x Bondtech IDEX multi-material changer, some massive and impressive parts, to big ideas like adaptive heating which could now be possible thanks to advances like IDEX Lots to discuss! We'd lov...
Print 1 Layer 8: Digital Factories of the Now & Future vs Traditional Manufacturing & Business 26.10.2025 35:58
Alex and Matt discuss the evolution of manufacturing from traditional factories to digital factories, emphasizing the transformative impact of 3D printing. They highlight the inefficiencies of storing and shipping physical products, contrasting it with the digital factory's on-demand manufacturing and reduced storage needs. They note the benefits for small businesses, including lower overheads and...
Print 1 Layer 7: When the Worlds Break, We 3D Print! Pandemic, Tariffs, Space & The Battlefield 19.10.2025 34:54
3D Printing in Crisis & Chaos | Tariffs Pandemics The Battlefield & Outer Space! On this episode of the podcast Alex & Matt discuss the role of 3D printing during the pandemic and its potential in chaotic situations. During the pandemic, 3D printing helped alleviate shortages of masks and ventilators by enabling people to print essential equipment at home and for others. The conversation shifts t...
Print 1 Layer 6: Cosplay & 3D Printing | Our Favorite Makes & Techniques 12.10.2025 59:20
Alex and Matt discuss the growing popularity of 3D printing in cosplay, highlighting their experiences with their own various projects. Matt shares his Iron Man helmet project, which required 15 parts and extensive finishing work, including sanding and painting. Alex talks about his Mandalorian helmet, which was printed in one piece with minimal supports, and his Star Man helmet, which gained atte...
Print 1 Layer 5: Why Design Skills Still Matter in the Age of AI and 3D Printing 06.10.2025 54:30
Alex and Matt dedicate a whole episode to discussing the power of Design skills, particularly CAD design in making parts, and how the skillset should last and have value in the face of economic and technological uncertainties with AI and the state of the economy. Our hosts discuss Design in various industries, including 3D printing, and the growing demand for 3D models. Highlighting the difference...
Print 1 Layer 4: 3D Printing Tool Time! Our Essentials & The Ones That We Wish We Had 28.09.2025 43:06
Alex and Matt share "tool time" advice on various 3D printing tools they use alongside their 3D Printer. They discuss tools for maintenance, post-processing, and support removal, and more. Matt & Alex also share cost-effective options, as well as high-end tools that get the job done. We close out discussing the tools we wish we had and how the right tool, no matter what it is, is invaluable to red...
Print 1 Layer 3: From Hobby to Hustle | Evolving with 3D Printing for Business 21.09.2025 49:35
Alex and Matt discuss the evolution of 3D printing: Going from hobbyist to hustling for yourself or working for a business using a 3D Printer. The importance of hands-on experience, tinkering, and starting with a more challenging 3D Printer to start can prime great growth for anyone interested in 3D printing. Alex highlights the value of 3D printing in business, citing his experience in aerospace...
Print 1 Layer 2: From Prototype to Production | Making 3D Printing Work at Scale w/ Matt & Alex 14.09.2025 49:00
Alex and Matt discuss the transition from prototyping to production with 3D printing. Emphasizing the importance of design FOR additive manufacturing (and not just printing any file you found on the internet). They highlight the power of iterative prototyping to refine designs and the variety of plastics available for 3D printers, and what they are good at. They close the podcast out discussing th...
Print 1 Layer 1: Matt & Alex Reveal Their FIRST 3D Printers & 3D Printing Origin Stories 07.09.2025 31:40
Alex and Matt discuss their experiences with 3D printing, highlighting their backgrounds and current roles. Alex, who has been 3D printing for seven years, runs AG3D Printing, a service focusing on part success and storytelling. Matt, with six years of experience, recently went full-time with his own company, Niche 3D, to help companies adopt 3D printing. They share their first printers—Alex's Rig...
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