TJ Schwarz & Lucas Burnley
Edge & Flow Podcast
Edge & Flow Podcast is a joint effort between knife makers TJ Schwarz and Lucas Burnley, your hosts. Free flowing, unscripted conversations unfold as we endeavor to explore the knife industry, craftsmanship, business, creativity, and beyond.
Where to listen?
Podcasts in the app Replaio Radio Coming soonPodcasts are coming to the app soon. Install now and be the first to see a whole new take on podcasts
Episodes
2025 Wrapped 30.12.2025 1:00:58
Lucas and TJ reflected on their first year in their new shop, discussing their transition from a garage setup to a mature production company and highlighting their progress with various manufacturing processes. They explored the integration of forging and CNC machining techniques in knife making, while emphasizing the importance of learning from experienced manufacturers and accessing available re...
Fire Drill 03.12.2025 1:14:20
In this meeting, TJ and Lucas discussed a recent fire incident at a nearby bar and the importance of having business insurance, which TJ confirmed was in place for his shop. They reviewed their Thanksgiving holiday plans and Black Friday sales strategy, noting the success of their first-year discount promotion. The conversation then shifted to manufacturing topics, including Haas's equipment expan...
Value Proposition 17.11.2025 1:10:06
Lucas shared his hunting experiences and reflections on gear reliability, while comparing hunting to his work as a knife maker. TJ discussed fixture upgrades for knife models and manufacturing processes, including challenges with materials and vacuum forming techniques. The conversation concluded with discussions about documentation systems, project management tools, and the importance of aligning...
Folding Knife Development 04.11.2025 1:27:58
TJ and Lucas discussed TJ's journey in knife manufacturing, including his transition from fixed blades to folders and the challenges of prototype production and scaling operations. They explored strategies for diversifying TJ's business while maintaining his existing product line, with Lucas sharing insights on balancing growth and production efficiency. The conversation concluded with discussions...
Fixing Machines and Choosing Air Compressors 27.10.2025 57:38
In this meeting, TJ and Lucas discussed their experiences at the Blade Show West and Lucas's plans to refocus on custom folders, while also addressing machine maintenance issues and tool life challenges. They explored various solutions for Lucas's shop, including air compressor options and the importance of understanding financial statements for business decisions. The conversation concluded with...
Financial Structures of Knife Companies 29.09.2025 1:18:47
Lucas and TJ discussed the upcoming Blade Show West and its unique characteristics compared to other knife shows, emphasizing its value for newer collectors and employees seeking firsthand customer interaction experience. They explored various business aspects of the knife industry, including pricing strategies, market dynamics, and the challenges of scaling operations, while examining successful...
Fish Camp 17.09.2025 54:45
Lucas and TJ discuss a Worksharp sponsored salmon fishing trip and the importance of spending time with colleagues outside of a work environment.
Ernest Emerson 26.08.2025 3:04:06
Ernest Emerson shares his journey from martial arts enthusiast to renowned knife maker, detailing how his upbringing in Wisconsin, passion for functionality, and chance encounters with Navy SEALs shaped his career path from custom knife making to founding his own successful company. He discusses his business philosophy of treating employees like family, his approach to collaborations with major kn...
Burnout 19.08.2025 1:10:05
The episode began with Lucas sharing his experience with burnout and his efforts to develop better self-care routines and work patterns, including using tools like ChatGPT to map out his workflow. Burnley and TJ discussed the challenges of balancing maintenance-focused work with creative projects in their businesses, with TJ sharing his realization about spending too much time on maintenance issue...
Coastal Adventures (PNWCI) 11.08.2025 1:18:30
Lucas and TJ return from a podcast hiatus. This episode is a recap of Pacific Northwest Custom Invitational as well as shop happenings over the last few months.
Tying Up Loose Ends 05.06.2025 1:00:27
Neither Luc nor TJ are attending Blade Show 2025. This was a big decision and made for good discussion.
Tarrifs 15.04.2025 1:00:14
Trade wars disrupting the knife industry and artificial intelligence fixing machines.
Bevel Grinding Wins 18.03.2025 58:17
Luc returns from Blade Show Texas and has a new machine on the way. TJ has a big bevel grinding breakthrough.
Just In Time Manufacturing 25.02.2025 55:46
Luc and TJ discuss the merits of "just in time" manufacturing.
Know Yourself 18.02.2025 1:29:09
Lucas announces his investment property purchase and plans to replace his Haas. The conversation migrates to philosophy and the things that motivate different creative minds.
Delegation 07.01.2025 49:15
Luc and TJ discuss business trajectory after Luc toured the Good Art facility over the holidays. Patreon: patreon.com/user?u=87729999
2024 Year End Review 23.12.2024 51:17
It was a huge year of struggle, learning, and growth for Luc, TJ, and friends of the podcast. Patreon: patreon.com/user?u=87729999
Crucible Financial Troubles 17.12.2024 1:00:17
The X9 is Reeve grinding. Crucible (CPM) has announced the potential for a closure. Patreon: patreon.com/user?u=87729999
Machines Down 10.12.2024 1:01:59
Both TJ and Luc have a machine down. Discussion about healthy growth later ensues. Patreon: patreon.com/user?u=87729999
Dinner and Knives 18.11.2024 47:26
Luc recaps the dinner and trunk show he put on in San Jose. The Syil X9 has almost landed at the Schwarz shop. Patreon: patreon.com/user?u=87729999
Kydex Sheaths 28.10.2024 53:39
Kydex sheath design and process development never ends. Patreon: patreon.com/user?u=87729999
Reeve Grinding 21.10.2024 1:04:02
Reeve (Cup Wheel) Grinding... Patreon: patreon.com/user?u=87729999
Financing CNC Machines 14.10.2024 59:20
Kihoku production continues, a new machine is coming, and Blade Show West was a blast! Patreon: patreon.com/user?u=87729999
New Eyeballs 23.09.2024 55:09
TJ returns from The Maker's Syndicate. Lucas continues his effort to strengthen his brand's social media presence. Patreon: patreon.com/user?u=87729999
Ghost Problems 09.09.2024 1:20:02
Lucas and TJ get some R&R. Issues with a mismatch between the Tormach and the Syil appear. Patreon: www.patreon.com/user?u=87729999
Similar podcasts
Replaio is not a podcast publisher; show names, artwork and audio belong to their authors and are distributed through public RSS feeds.