ASSEMBLY Audible

Dr. Shannon Flumerfelt will present a webinar on lean leadership Nov. 11 at 2 p.m. ET. The session will focus on how leaders can build cultures that sustain continuous improvement across manufacturing operations. Register here.

Why do so many lean initiatives fail to deliver lasting results? In this episode, Dr. Shannon Flumerfelt explains how leadership—not tools—determines success on the assembly line. She breaks down the gap between lean theory and real-world execution and what manufacturers can do to close it.

In this special joint episode of ASSEMBLY Audible and Industrial Safety & Hygiene News, Rodney Rodavich, Vice President of Global Health and Safety at TE Connectivity, discusses how leadership, employee engagement and practical training helped reduce workplace injuries across a global manufacturing organization. The conversation explores Mission Zero, safety leadership, workforce training and...

When Scout Motors announced plans to build a new electric vehicle plant in South Carolina, the story quickly became bigger than the factory itself. In this episode of ASSEMBLY Audible, Annie Caggiano of the Central South Carolina Alliance explains how OEM investments attract suppliers, drive workforce development and create long-term manufacturing growth across an entire region. The conversation e...

Manufacturers have spent decades optimizing for efficiency, but Steve Ilmrud, vice president of operations at Hexagon, says today's environment demands a greater focus on resilience. In this episode, he discusses practical strategies for preparing for supply chain disruptions, strengthening supplier relationships and building operational flexibility before problems arise. Ilmrud also explains why...

Supplier trust in automotive manufacturing can take decades to build — and decades to lose. Dr. Angela Johnson explains why organizational memory, purchasing culture and historical supplier relationships still shape the industry today.

Manufacturing automation is evolving beyond simple robot deployment toward more flexible, intelligent and adaptable production systems. In this second episode of our two-part ASSEMBLY Audible special, you'll hear how collaborative robots equipped with magnetic bases are already welding ships, illustrating how automation is expanding into applications that were once considered impractical. In addit...

Automation projects rarely fail because of the robots themselves. In this special two-part episode of ASSEMBLY Audible, Moises Furlanetto of Flex and Keith Fox of Universal Robots explain why successful automation begins with product design, repeatable manufacturing processes and collaboration between engineering and production teams. The conversation explores design for automation, flexible manuf...

Training robots in the real world is slow, expensive and often impractical for modern manufacturing. In this episode of ASSEMBLY Audible, Bill O'Farrell and Yunzhu Li, co-founders of SceniX, explain how simulation-first workflows can dramatically accelerate robot training while improving reliability for warehouse automation, electronics assembly and other industrial applications. The conversation...

Brad and Jake Boulware describe how their company has an alternative solution to the landfill for wooden Pallets and Crates. Details the current problem manufactures and assemblers face when disposing of crates and boxes and how to recover usable wood fiber and metal. Turnkey solution for companies to take ownership of their wood waste, create a new revenue stream, and achieve key environment benc...

Many assume the defense industrial base can't increase production because manufacturers lack capacity, but Boston Consulting Group's Justin Rodriguez argues the real challenge is supplier confidence. Drawing on research from hundreds of suppliers, he explains how inconsistent demand, changing designs and procurement practices discourage companies from hiring workers and investing in production. Ro...

Artificial intelligence is transforming manufacturing, but successful implementation starts with solving real business problems — not deploying technology for its own sake. In this episode, Tena Coppedge, vice president of manufacturing at Hitachi Vantara, explains how her team used AI to eliminate siloed data, improve inventory visibility and reduce order-to-shipment lead time by 77%. She also sh...

Manufacturers have become exceptionally good at collecting machine data. But what happens to the human knowledge generated when something goes wrong? In this episode, Nikhil Arora, Director of Business Development at Relay, discusses one of manufacturing's biggest information gaps: the operational context that often exists between a machine failure and its resolution. The conversation explores shi...

Humanoid robots are moving closer to real factory deployment, but manufacturers still face major challenges around safety, testing, repeatability and workforce integration. Bruce Richard of Jabil explains what manufacturers need to understand before humanoids can scale across industrial operations.

Keith Miao, CEO and founder of Birdstop, explains why the Detroit-based company is building autonomous drones around the automotive supply base and why domestic production has become increasingly important. The conversation explores drone supply chains, automotive suppliers, automation, and quality testing. 

DECKED committed to U.S. manufacturing long before reshoring became a major trend. CEO Bill Banta explains how automation, supply chain control and rapid product iteration are helping the company compete while manufacturing in America.

Lean manufacturing doesn’t fail because of the tools—it fails when leaders lose touch with the plant floor. Dr. Terra Vanzant-Stern, author of Leaner Manufacturing: How to Make the Lean Production Process Easier, Faster, and More Cost-Effective, explains why trust, engagement and collective intelligence are critical to making lean work.

Manufacturing leadership advice often sounds great — until the line goes down at 2 a.m. Julian M. Allen, Jr., manufacturing veteran and author of Operational Leadership Uncensored: Real Talk for Burgeoning Manufacturing Leaders, explains why so many new leaders struggle on the plant floor and what actually earns trust from frontline crews. 

Georgia Tech’s Advanced Manufacturing Pilot Facility is using AI, robotics and autonomous experimentation to accelerate manufacturing development. Dr. Tom Kurfess explains how the self-driving lab is helping manufacturers test and de-risk new technologies before they reach production. 

Manufacturers are investing heavily in AI and automation, but many still can’t access or organize the data needed to make those systems useful. Aron Semle, CTO of HighByte, explains how fragmented factory systems and proprietary data structures are limiting smart manufacturing—and why initiatives such as i3X are becoming critical to making industrial AI practical on the plant floor. 

Tariffs have reduced direct imports from China, but that doesn't mean manufacturing is coming back to the United States. Patrick Van den Bossche of Kearney explains why companies are building supply chain flexibility instead of committing to reshoring — and why much of the production leaving China is simply moving somewhere else.

Manufacturers are rapidly adopting AI, but most deployments remain limited to small-scale pilots. In this episode, Mike Sabin, CEO of Revalize, explains why scaling AI across the enterprise is proving far more difficult than expected. The conversation explores the key barriers, including fragmented data, legacy systems and the need to shift from viewing AI as a technology project to treating it as...

Joe Teague discusses AME’s new independent chapter, including this year’s metalworking hall, humanoids and expanded manufacturing focus. Sponsored By:

AI is changing machine vision, but not in the way many manufacturers expect. Matt Moschner, CEO of Cognex, explains where AI vision systems outperform traditional tools, where they don’t and why most real-world applications rely on a hybrid approach.

Patrick Lozada, Senior Director of Global Policy at the National Electrical Manufacturers Association, explains how the U.S.-Mexico-Canada Agreement, or USMCA, supports manufacturing, regional supply chains, standards alignment and long-term investment certainty. The conversation covers tariffs, reshoring, AI data center demand, grid infrastructure, electrical codes, trade uncertainty and what man...