MedTech Sustainability by Design

Can bio-based plastic move past the nice story and scale in regulated MedTech? Tim Wagler is Commercial Director EMEA for Braskem's I'm green bio-based portfolio, polyethylene made from sugarcane instead of fossil feedstock. Braskem just launched an I'm green bio-based medical grade. In this episode: - What "physical content" bio-based means and how it differs from mass ba...

How does a company with 120,000 colleagues and 500,000 products put a number on its carbon footprint and actually act on it? Matthew Yamatin is Global Director Sustainability at Thermo Fisher Scientific. He built the corporate sustainability program from scratch after joining in 2022 and now runs it across eight business groups. In this episode: - The scalable method Thermo Fisher uses to calculat...

"Do not do ego-design." A professor told Bart Verleije that in school, and it shaped how he has built medical devices ever since. Bart is Commercial Director at Voxdale, a Belgian design and engineering firm, with more than 1,400 projects over 19 years. He explains how a napkin sketch becomes a certified, manufacturable device, and where most MedTech projects go wrong before they reach a...

Most sustainable plastics cost two to six times more than oil-based alternatives. That's why you don't see them everywhere. Alex Braun decided to fix that. Alex is the Chairman of Pillar Ltd, an Israeli industrial R&D company with 26 years of experience building materials for the world's largest manufacturers. Out of that work came three startups: PlasticBack, which chemically r...

Over a billion autoinjectors are used every year. Almost all of them are single-use. Almost all of that plastic gets incinerated. John Palmer-Felgate spent 30 years designing medical devices. At some point, he decided to actually fix the problem. John is the Founder and CTO of Eco-Inject, a UK startup that has built a sustainable autoinjector from the ground up using 100% bio-based polymers, fewer...

A lot of MedTech companies treat CAPA as a compliance exercise. They open a record, close a record, and survive the audit. Georg Digel has spent his career watching what happens when that's the only goal… and it's not pretty. Georg is the Founder and Owner of Elevate CAPA. He has spent years helping MedTech companies build CAPA systems that actually work: ones that identify real problems...

This episode is brought to you by Vanguard, a company specializing in remanufacturing single-use medical devices to as-good-as-new condition. A device labeled "single-use" gets thrown away after one patient. That makes sense for a syringe. It makes a lot less sense for a cardiac catheter that costs thousands of euros. Ulrike Marczak is the CEO of Vanguard, a company that has been remanuf...

Bastien Manuel recognized that sustainability was inevitable for most medical plastic manufacturers. At elmplastic,  he proactively established his business with that future in mind. He's Commercial Director at elm-plastic GmbH, a Germany-based, family-owned converter of plastic and manufacturer of pharmaceutical plastic devices. In 2025, they launched what they believe is the only commercial...

This episode is brought to you by Synera Advisory. Most MedTech founders treat FDA clearance like it's the finish line. Jordan Morrison has an entire bookshelf of cleared devices that can't sell to prove it isn't. She's Founding Partner at Synera Advisory, a physician-backed advisory group supporting founders from concept through commercialization. In this episode, she explains...

This episode is brought to you by FKuR Kunststoff GmbH, a leading producer and distributor of bio-based and compostable plastics. "Recycling is just an extension of linearity." Patrick Zimmermann posts the same sentence on LinkedIn, and it always gets a reaction:  He's the Managing Director at FKuR Kunststoff GmbH, a company that's been working with bio-based and compostable pl...

If you want to make your medical devices more sustainable, let's talk—: https://calendly.com/lucas-pianegonda-gradical/discovery-call-gradical Most MedTech founders build the wrong device because they skip the steps that actually matter before the engineering starts. Lisa Voronkova is CEO of OVA Solutions, an R&D shop that has developed over 200 medical devices from scratch, and author of...

If you want to make your medical devices more sustainable, let's talk: https://calendly.com/lucas-pianegonda-gradical/discovery-call-gradical What if you could cut the time it takes to develop a medical device in half? In this episode, I sit down with Prof. Dr. Christian Johner, founder of the Johner Institute and one of Europe's most recognized experts in medical device, regulatory affa...

If you're a MedTech company struggling to make your devices more sustainable, let’s talk—BOOK A CALL HERE: https://calendly.com/lucas-pianegonda-gradical/discovery-call-gradical What if the plastic in your current medical device ends up restricted before your product reaches the end of life? Julian Lotz, CEO and Co-Founder of BIOVOX, joins the podcast to talk about where material compliance i...

This episode is sponsored by Sterilis Solutions: https://sterilissolutions.com "How much is medical waste actually costing us?" is one of the questions hospitals are finally asking out loud. The problem is, most facilities don't realize they're dealing with a 10-20% annual cost increase—plus safety risks and sustainability pressure that isn't going away. In this episode, I...

"Is this material going to be biocompatible?" is one of the most commonly asked questions in medical device development. The problem is, there's no such thing as a biocompatible material. In this episode, I speak with Marina Daineko, Biocompatibility Consultant at Intrinsic Medical Group, about how biological risk assessment actually works, what mistakes companies make early in deve...

Chemical recycling is often presented as a silver bullet. But is it actually viable for medical-grade plastics? In this episode, I speak with Reinier Grimbergen , CTO of Blue Circle Olefins, about what chemical recycling really is, how it differs from mechanical recycling, and where it actually makes sense for MedTech. This conversation is technical, practical, and grounded in industrial reality....

Why does it take so long to bring a medical device to market? And what can we actually do about it? Spencer Jones is a serial entrepreneur and the founder of XO MedTech and MedTech Vendors. In this episode, he breaks down the real problems slowing innovation in medical technology and shares practical solutions that work. This isn't about motivation. It's about the structural issues that...

If you are building or scaling a medical device, sterilization problems will catch up with you. Usually later in the process than you want. In this episode, I speak with Manuel Grandy, Consultant and Managing Partner at SteriComp GmbH , about what sterilization actually means in practice and why so many teams underestimate it until regulators start asking uncomfortable questions. We talk about ETO...

Many companies say sustainability matters, but only a few treat it as part of their strategy. One of them is Ambu , a global MedTech company and the market leader in single-use endoscopy. In this episode, Casper Venbjerg Hansen, Senior Director, Sustainability, Public Affairs, Risk and Compliance at Ambu A/S , explains how sustainability guides their decisions and why Ambu committed to it early. C...

Many organizations rely on LCAs (Life Cycle Assessments) to guide sustainability decisions, but the method is only as reliable as the data and assumptions used to build it. In this episode, Thomas Kägi, Member of the Board at Carbotech AG , explains how to structure an LCA so that the results reflect real environmental impact and not just guesses or incomplete boundaries. Thomas describes how the...

Hospitals review new devices through a process that is far more complex than most teams expect. In this episode, commercialization specialist Jim Surek explains how he evaluates medical technologies and the three-part funnel he uses to predict whether a product will find traction. Jim describes how clinical performance, economic outcomes, and strategic or operational effects shape hospital decisio...

Every MedTech company wants to innovate faster, but most are slowed down by one thing they barely realize is consuming half their development time: technical documentation . In this episode, Karl J. Larsson , co-founder of Aligned , explains how Word- and Excel-based documentation structures create massive inefficiencies, audit delays, and innovation bottlenecks, and how a lean, software-driven ap...

Marcel Kunz , Head of Packaging at Straumann Group , has spent his career making dental implant packaging safe, sterile, and sustainable. In this episode, he joins Lucas Pianegonda to share Straumann’s six “Golden Rules” for designing medical packaging that balances compliance with circularity — plus the story behind his toothbrush project that turned blister waste into a useful consumer product....

When Thomas Willemsen became CEO of GaleMed Group , he saw an opportunity to redefine medical consumables for a sustainable future. In partnership with Gradical, his team created the BioVent-Circuit — the world’s first anesthesia and ventilation circuit made from sugarcane-based bioplastic . In this conversation, Thomas and Lucas Pianegonda discuss:  • How GaleMed turned a concept into a validated...

Industrial design engineer Pablo Yániz González, who recently graduated in Integrated Product Design at TU Delft's Faculty of Industrial Design Engineering , set out to make a single-use inflator more sustainable and ended up designing a hybrid device that can be reused up to 1,000 times. In this episode, Pablo joins Lucas Pianegonda to discuss how hospitals can reduce waste without adding bu...