The IIoT Podcast - Powered by AI

In this episode, we dig into Sparkplug B — what it is, when it makes sense, and when it doesn’t — all from a hands-on IIoT angle. We explore how Sparkplug B helps structure and manage industrial data, enable plug-and-play interoperability, and simplify integrations across mixed vendor environments. But we don’t shy away from its drawbacks: trade-offs in reliability, the learning curve, and situati...

In this episode, we explore why many companies are choosing to replace SAP MII now — not just because it’s “old” — but because of real limits in maintenance, support, and scalability. We look at key lessons from migration efforts: how to manage data flow, maintain integration with shop floor systems, and plan for a gradual transition to newer platforms. You’ll hear what’s working (and what’s not)...

In this episode, we explore how Ignition 8.3 is pushing things forward in industrial IoT. We cover the key features and improvements — like better event streams, smarter dashboards, and updates in the gateway historian — and talk about what they really mean on the shop floor. You’ll hear how these changes might help solve real pain points: data bottlenecks, scaling across sites, integrating older...

In this episode, we talk about UNS (Unified Namespace) — what it is, why it’s more than a fancy acronym, and how it shows up (or fails) in real IIoT projects. We share field lessons: how teams used UNS to simplify data access, reduce redundancy, or sometimes got stuck because of poor planning or scope creep. You’ll hear stories of what went right (and what didn’t), and what to watch out for when a...

Ever followed vendor documentation step by step, only to realize the real work starts after page one? This episode takes a grounded look at the messy reality of IIoT integration — the part that rarely makes it into manuals or sales pitches. You’ll hear why connecting shop floor systems isn’t just a technical job, but a puzzle involving people, processes, and plenty of patience. It’s an honest conv...

Ever wondered how someone actually builds a Smart Manufacturing or IIoT practice from scratch — without investors, fancy titles, or a big consulting logo behind them? In this episode, Henry Costa shares a down-to-earth playbook based on his own bumpy start back in 2006. From landing that first project with a client who simply trusted him, to pricing by trial and error, to learning why “build while...

Ever had a project that looked great on paper but turned into chaos behind the scenes? This episode dives into one such story — a digital transformation project that brought big wins and even bigger lessons. You’ll hear how the team pushed through burnout, tough deadlines, and unexpected setbacks to deliver something truly worth celebrating. It’s a reminder that success often comes with scars — an...