IGS

Efficiency and Reliability Audio Case Studies

Technology EN ↓ 60 episodes

Listen to our case studies that focus on challenges and innovative solutions for combating corrosion and erosion issues in industrial plants.

Author

IGS

Episodes

EPISODE 10 - Autoclave Lining Repair at a Copper Facility 06.01.2024 4:01

In this audio case study, we discuss the application of Weld Metal Overlay in an African copper facility, detailing its impact on reducing corrosion, minimizing maintenance downtime, and enhancing operational efficiency.

EPISODE 9 - IGS Addressed a Process Vessel Emergency on Christmas Eve 21.12.2023 1:44

I'm going to tell you a Christmas story where we addressed an emergency for a refinery in Texas. This story highlights IGS's commitment to efficiency and reliability. We hope that you will not be facing emergencies during the holiday season, but if you do, you know who to call.

EPISODE 8 - Mitigating Erosion: HVTS Cladding Solution for QAPCO Quench Column 14.12.2023 4:03

In this case study, we discuss how IGS's High-Velocity Thermal Spray (HVTS) Cladding technology solved erosion issues in QAPCO's Quench Column VE140001.

EPISODE 7 - Successful Revamp of a 40-year-old Steam-Methane Reformer Furnace 06.12.2023 6:00

This episode examines a successful application of Cetek high emissivity coating to the radiant section of an SMR reformer which was experiencing excessive fuel firing.

EPISODE 6 - Tube Tech Increases Thermal Efficiency by 3% at Tüpraş Izmir Refinery in Turkey 29.11.2023 5:22

In today's episode, explore the solution provided by Tube Tech (an IGS solution) that not only increased thermal efficiency by 3% at the Tüpraş Izmir Refinery in Turkey but also significantly enhanced heat transfer efficiency.

EPISODE 5 - IGS ClearStream Chromium-6 Filtration for Safe HVTS Application 09.11.2023 3:24

In today's episode, explore the successful collaboration between IGS and a power & light facility as they address high-temperature corrosion in a gas turbine, utilizing innovative HVTS cladding, along with safety measures and environmental considerations, to ensure prolonged operational efficiency.

EPISODE 4 - SMARTGard HVTS Solution: Pulp Mill CFB Boiler Goals Achieved 02.11.2023 5:40

In this episode of "Efficiency and Reliability," discover how a Pulp Mill in the South Eastern United States overcame operational challenges to achieve their critical maintenance goals, including increasing boiler reliability, extending outage cycles, and reducing mechanical repairs, all through their partnership with IGS.

EPISODE 3 - Larry Emch from IGS: Energy Efficiency in Furnaces 27.10.2023 6:36

In this episode, Larry Emch, IGS Furnace Efficiency Specialist, shares the story of a site tackling excessive fuel usage and high emissions in their Steam Methane Reformer.

EPISODE 2 - Overcoming Severe Refractory Failure in a Saudi Arabian Refinery 19.10.2023 3:37

Today, we'll delve into the case study of how IGS significantly helped improve the operational efficiency of a Saudi Arabian Refinery by addressing a critical refractory failure. Our focus today centers on the innovative Hot-Tek Refractory repair services, implemented while the unit was operating at maximum capacity.

EPISODE 1 - SS Chloride Stress Corrosion Cracking in Critical Process Assets 12.10.2023 4:14

In this episode of the Efficiency and Reliability Podcast, we delve into how, in 2013, IGS was assigned a significant task: addressing Corrosion Under Insulation (CSCC) in six critical process vessels situated offshore in the Arabian Sea. These vessels, consisting of four discharge drums and two condensate strippers, were operated by a prominent LNG Corporation.