Automation World Gets Your Questions Answered

In this episode, we connect with Brian Burke of Bishop-Wisecarver  to learn why guide wheels are often used as a component of  linear motion systems in automated machinery and why they're considered critical to the dependability of such systems, especially in harsh environments.

In this episode, we connect with Stephen Lacey of Belden to learn about the high costs of reactive maintenance and how moving to more proactive—and even predictive—maintenance can be achieved without major investments and executed in small, easily incorporated steps.

In this episode we connect with Sam Russem of system integrator Grantek to learn how MES software tracks key production metrics and  how manufacturers should go about assessing their operations to figure out which metrics to track with MES software.

Two of the biggest trends in automation over the past few years have been the trend away from closed, proprietary systems and toward open systems, and increased reliance on automation to achieve sustainability goals. In this episode, we connect with Michael Martinez of Schneider Electric to better understand the connections between the use of open industrial automation software and sustainability.

In this episode, we connect with Michael Guelker of Festo to learn about the different types of robot grippers—pneumatic, electric, vacuum, soft adaptive, and magnetic—and how to select them based on capabilities and robot/automation supplier relationships.

In this episode, we connect with Jacob Becker, system solution architect at system integrator Tri Tech Automation, to answer an Automation World reader question about how soft starters and VFDs compare.  We explore their differences and similarities regarding motor speed control, cost, performance parameters and tuning capabilities, and for which applications each technology make the most sense.

In this episode, we connect with Sean Gregerson, vice president of asset management at Aveva, to learn about: Information Digital Twins; data democratization and what it means for industrial use of operations data; and why the gap between collected data and analyzed data remains so large at most companies.

In this episode, we connect with Ross Turbiville, senior director of global industry sales of flow control products at Emerson Automation Solutions, to learn about the different types of commonly available automated valves, valve sizing and performance issues, how piping  and valve materials can impact valve choice, and deciding among electric, pneumatic, and hydraulic valve actuators. 

In this episode we connect with Chris Radebaugh of Emerson to learn how DeltaV Simulation Cloud is used to effectively train operators whenever engineering changes are made to production systems, what industries are using it, and how cloud-based engineering and simulation software stacks up to on-premises software.

In this episode, we diverge a bit from our typical course of answering listener questions about automation technologies to explore the surge in interest around investing in industrial automation. With our guest Jim Carlisle, managing director at Thomas H. Lee, a Boston-based private equity firm, we look at why investment firms are increasingly focused on automation and the factors they see impacti...

Learn the details of machine risk assessments, what types of equipment require them, who's responsible for them, when to begin the process, and how to comply with machine risk assessment regulations in this episode featuring Devin Murray, tec.nicum services manager at Schmersal USA.

In this episode, we connect with Doug Yerger of system integrator Grantek to discuss the differences among and preferences for Instruction List, Structured Text, Ladder Diagram, Function Block Diagram, and Sequential Function Chart PLC programming languages, as well as C and C+. 

In this episode we connect with Dan Riley of system integrator firm  Interstates to learn how digital twins are used to represent specific pieces of equipment as well as entire plant floor operations. We also discuss the specific value provided by a digital twin to improve production operations and what industry segments are using this technology most.

In this episode of the "Automation World Gets Your Questions Answered" podcast, we connect with Bryan Little of Avanceon to answer a reader question about the use of remote I/O in the main electrical enclosure. In our discussion, we clarify the differences among remote I/O, distributed I/O, and local I/O; why using remote I/O in the main control enclosure doesn't go against the idea of remote I/O;...

In this episode of the "Automation World Gets Your Questions Answered" podcast, we connect with Ben Manlongat of system integrator Outbound Technologies to learn about the risks of remote access and read-only SCADA data and how to secure this critical automation system component.

In this episode of the "Automation World Gets Your Questions Answered" podcast series, we connect with Nate Kay of industrial control system integrator Martin CSI to learn about the key differences between programmable logic controllers, programmable automation controllers, and industrial PCs. He also explains how to choose from among these options based on your control application.

In this episode of the Automation World Gets Your Questions Answered" podcast series, we connect with Luke Stephenson of Enterprise Automation to understand the best methods for connecting older devices and machines for data analysis.

In this episode, we connect with Jeff Johnson, U.S. mechatronics product manager at Beckhoff, to learn more about how Beckhoff's XPlanar material handling system uses levitating tiles to move parts and products for assembly and/or packaging applications.

In this episode, we connect with Sam Russem of system integration firm Grantek to better understand Meantime to Repair (MTTR) and Meantime Before/Between Failure (MTBF). We explore how these metrics are applied and calculated and how they can benefit manufacturing operations.

In this episode, we connect with James Destro of ServiceNow and Carey Blunt of Fujitsu to explore how operations technology (OT) devices can be discovered, secured, and managed with the same kinds of tools used by IT, with an eye toward downtime avoidance and change management for asset management and cybersecurity.

In this episode of the "Automation World Gets Your Questions Answered" podcast series, we connect with Duane Grob of system integration firm Avanceon to learn about the combined use of fieldbus and Ethernet industrial networking technologies, even as Ethernet increasingly becomes the plant floor network of choice.

Modern industrial workforce training requires the ability to assess workers’ skills and deliver the training needed in bite-sized, memorable steps to ensure retention. Training also often requires the use of simulation to adequately prepare industrial workers and be delivered in a hands-free format so the employee can do their job as they’re being guided to complete various tasks. Find out how the...

In this episode of the "Automation World Gets Your Questions Answered" podcast series, we connect with Bart Winters of Honeywell Process Solutions to learn about shifting your industrial control systems from a reactive to a proactive maintenance strategy.

In this episode, we connect with Sam Russem, director of the smart manufacturing practice at Grantek (a system integration company), to answer a reader's question about whether it's possible to replace supervisory control and data acquisition systems with manufacturing execution systems technology? Sam address the overlaps and differences between the two technologies and how their functions can be...

In this episode, we connect with James Destro of ServiceNow to learn how digital workflow software can provide visibility into plant floor equipment and direct operations on a day-to-day basis to connect people, functions, and systems.