WELD

In this episode, host Beau Wigington chats with Aaron Wulk about his path from race team fabrication to welding education and metal art, how competitions like SkillsUSA shape the industry, and why putting your work out into the world matters even when you are not chasing attention. Aaron also shares practical advice on learning welding, understanding metallurgy, choosing materials for sculpture, a...

In this episode, host Beau Wigington chats with Chuck Faught from Flametech Scorpion about what it really takes to cut thick metal with oxy-fuel equipment. Using Chuck’s flame-covered torch throne as the backdrop, they break down the differences between torch styles, how oxygen flow affects cutting capacity, when to use long torches, and why fuel gas choice matters more than most people think. The...

In this episode, host Beau Wigington breaks down 27 different welding processes and ranks them by utility, accessibility, and overall cool factor. From shop staples like MIG, TIG, stick, and flux core to niche processes like atomic hydrogen, electron beam, and thermite welding, Beau gives his honest take on which methods are the most practical, which are the most interesting, and which ones are ju...

In this week's podcast, we go back to Fabtech 2024 where Beau sits down at the  @esabweldingandcutting   booth with Scott Raabe to talk about the path way to starting his school Precision Welding Academy, and then Ian Johnson pops by to talk about what you need to get started in automotive fabrication.  Connect with Scott Raabe Instagram  @scott_raabe https://www.instagram.com/scott_raabe/ @pr...

Host Beau Wigington visits the home shop of Sean Flottman, better known as Dabswellington, to break down the process behind stainless TIG art. Sean shares practical advice on stainless prep, filler metal choice, chill plates, tungsten setup, gas coverage, and weld planning so listeners can better understand how to create color, contrast, and clean finished artwork with a TIG torch. The episode als...

In this episode we're on location with Michael Furick inside his shop where he manufactures TIG cups, gas lenses, and fabrication tools like bead rollers. Michael walks us through how a product idea turns into something he can actually build at scale, and how he’s streamlined production by creating machines that do the work his hands used to do, boosting speed and tightening up quality control...

What does it really take to build a UTV that can survive King of the Hammers? This week on the Weld Podcast, Beau Wigington heads to CT Race Worx to sit down with Daniel Adams, better known as @phockerfabs, to get an inside look at what it takes to build off road machines that don’t just look good, they finish races. Daniel walks us through their machine shop where precision parts are made in hous...

In this episode, host Beau Wigington sits down with four Scrapfest artists to break down what the event is really like, how the categories work, what you can win, and why turning scrap into sculpture can be good for both your wallet and your head. Learn more about Scrapfest - https://scrapfest.com/ Save 20% On Related American Welding Program Courses With WELD20Use code WELD20 at checkout for elig...

In this episode, host Beau Wigington chats with maker Jimmy DiResta about the tools that shaped his craft, from a rescued line-shaft drill press to heavy old bandsaws, and the down-to-earth methods he uses to restore, retrofit, and actually use vintage machines in a modern welding workflow. Connect with Jimmy DiResta Instagram: https://www.instagram.com/jimmydiresta/ Facebook: http://facebook.com/...

Welding might be the headline skill on a service truck, but it's never the whole story. On this week's Podcast, Beau Wigington climbs into Dave Doherty's service truck to see just how many trades live inside one rolling toolbox. We explore the diverse skills and equipment necessary to operate a welding rig and handle a range of industrial jobs, highlighting the importance of a well-equ...

In this week's podcast host Beau Wigington explores the career path of a Boilermaker within the welding industry while attending the National Boilermaker Apprenticeship Championships, highlighting the diverse skill set required for this industrial profession. We discuss "what is a boilermaker" and the importance of a "boilermakers apprenticeship" for those interested in &qu...

At Fabtech, host Beau Wigington sits down with Anthony James aka “Meltin Metal Anthony” for a straight-shooting talk on where new and growing welding businesses burn cash, and what to buy instead. From grinders and torches to hoods, PPE, and shop layout, Anthony shares the gear that survives abuse, the stuff that fails fast, and practical ways to vet products at a trade show. They also dig into la...

In this special 2025 recap episode of the WELD Podcast, host Beau Wigington is joined by Austin Hargett (Dr. Weldz) to look back on one of the biggest years yet for Weld.com. We break down some of our top performing videos of the year including Testing Viral Welding Hacks, Getting Dross Free Cuts with Plasma, and The Ultimate Guide to Weaving 7018. We also reflect on some of our favorite trips fro...

In this episode, host Beau Wigington chats with Justin Lafond — applications engineer (ESAB) who calls the role the “Swiss Army knife” of welding support. Kaeleigh Wilkins — 3M Metalworking Application Engineer who moved from sales into a highly technical role without an engineering degree. Frank Vargas — national sales leader focused on relationship-driven technical selling in welding distributio...

In this episode, host Beau Wigington visits Justin and Seth Williams of SwimShop 4x4 to unpack how they convert GM G-Series vans into capable four-wheel-drive rigs, and the MIG welding habits that keep those projects rolling. Key Topics Covered Why van conversions? The rock-n-roll roots, “rolling living room” ethos, and first builds that sparked a business. Unibody reality check: why G-Series vans...

In this episode, host Beau Wigington chats with Mark Levin, Nate Bowman, Jason Becker, Adam Stretch, Justin Nixon, and Austin Hargit about welding education that matches today’s work, how accredited testing actually runs, and practical technique myths, so you can pass tests, pick the right training path, and build a career you’re proud of. Key Topics Covered Apprenticeship that pays: Why Welder Un...

In this episode, host Beau Wigington chats with pipeline, shop, union, rig, and underwater welders about getting started, choosing a path, managing money, and building a reputation that keeps you working. Key Topics Covered Pipeline reality for new grads, why most start as helpers, and how prior plant work translates to the right-of-way Shop welding as a launch pad, learning MIG aluminum at night,...

Host Beau Wigington revisits standout moments from metal artists who turned sparks into careers. You will hear practical safety, process, and career advice from creators who weld sculptures, bikes, tanks, wildlife art, and even giant instruments.  Key Topics Covered Why “failures” are usually redirections and how to use them to grow your craft Oxy-acetylene as a lost-but-powerful gateway to unders...

In this episode, host Beau Wigington pulls together the most practical, hard-won business advice shared on WELD over the past three years—everything from getting your first customers and pricing your time, to choosing insurance, building a team, and using short-form video to keep orders flowing.  Key Topics Covered Why reliability beats “stacking dimes” perfectionism for business growth (show up,...

In this episode, host Beau Wigington chats with Adam Heffner (Hero Machine Co.) about his unconventional journey from a third-generation butcher to ironworker to fabricator, and why many small shops hit a tipping point where a 2 kW fiber laser on single-phase power outperforms plasma for cost, time, and quality. Recorded at FABTECH from the Hero Machine Co. booth, Adam breaks down real numbers on...

Host Beau Wigington chats with Bill Pharmer (National Senior Director of Advanced Fabrication, Airgas) and Bryan Thomas (National Director of Package Gas Services, Airgas) at FABTECH about unlocking the hidden cost of welding . You’ll hear how to spot leaks in your workflow including spatter, over-welding, wrong gas selection, slow change-outs, and how small fixes compound into cleaner welds, fast...

In this episode, host Beau Wigington chats with Alexander Purvis , Senior Welding & Automation Engineer at Novarc Technologies, about pairing TipTIG with a spool welding robot (SWR) to boost pipe-shop speed, consistency, and operator safety. Key Topics Covered: Learning curve & training: 1–1.5 hours to get comfortable for hands-on folks; standard onboarding is one week for three operators...

In this weeks episode, Beau Wigington & Austin Hargett visit the CN-Seamless booth at Fabtech to chat with Josh Cooper (CEO) and Sam Marcom (COO) to unpack how a class project at NC State turned into a portable CNC cutting system built for welders in the field. Key Topics Covered:Origin Story: How three classmates (Josh, Sam, and Dario) turned a senior design idea into CN-Seamless and the Mach...

In this episode, host Beau Wigington chats with artist David Madero (@madero_co) live at FABTECH in the Walter Surface Technologies booth. They dig into stainless MIG for sculptural texture, a step-by-step path to mirror polish (without those heartbreaking last-step scratches), and where automation fits in for grinding and finishing. Key Topics Covered: Mirror polish without surprise scratches : w...